Racking systems
Pallet flow and push back racking
Lanes set on a gentle slope, so pallets move themselves towards the pick face. Pallet flow rotates stock first in, first out; push back works from one face, last in, first out.
- Up to 60%
- better use of space
- ~4%
- roller track slope
- 240 kg
- rated load per roller
How it works
How pallet flow and push back racking works
- Pallets are loaded at the high end of a lane of roller track.
- They roll down the slope, with brake rollers keeping the speed safe.
- At the low end, a separator holds the front pallet clear of the ones behind it.
- Take the front pallet and the next one rolls forward. Push back runs the same way from a single face.
- Access
- One product per lane
- Stock rotation
- FIFO (flow) or LIFO (push back)
- Space use
- High
- Speed
- Pallets come to the picker
Is it right for you?
A good fit, and when to look elsewhere
A good fit for
- Fast-moving lines picked by the full pallet
- Date-coded stock that must go out oldest first
- Dispatch and order preparation areas
- Buffer stock between two stages of production
Consider something else if
- You hold many different slow-moving products Pallet racking →
- You want density at the lowest cost Drive-in and drive-through racking →
Components and options
What goes into it
Frames and beams
Standard pallet racking parts form the structure.
Roller tracks
Mounted on the beams at about a 4% slope. Each roller is rated to 240 kg.
Entry funnel
Guides each pallet squarely onto the track at the loading end.
Brake rollers
Control the pallet speed all the way down the lane.
Separator
Holds the front pallet clear so it lifts out without the weight of the lane behind it.
Racking and trucks, sized together
The trucks that work it
Racking and trucks decide each other: aisle width, top beam height and capacity at height all have to match. We supply both, so we check them together.
Tell us what you store, and we will tell you what fits
Pallet or product sizes and weights, how many locations, how fast stock moves, the building's clear height and the trucks you run. We come back with the racking, and the trucks to match.
Pallet Flow and Push Back Racking questions
Eight depots across the UK
Our own engineers, out of our own depots - wherever you are, service comes from us.
Additional Services
Checkout our range of other machine services below
