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Racking systems

Warehouse Racking Systems

Warehouse racking designed, supplied, installed and inspected, and matched to the forklifts that work it: pallet racking, drive-in, shuttle and flow systems, cantilever and mobile racking, shelving and mezzanine floors.

8
racking and storage systems
Up to 80%
less floor space with mobile racking
Since 1982
in materials handling

Eight ways to store more

Upright frameAisleBeam levelsEvery pallet reachable from the aisle Pallet racking Adjustable racking with direct access to every pallet. Wide aisle or narrow aisle. Explore → Drive-in:in and outone face (LIFO)Drive-through:open far end (FIFO)Top view: pallets stored several deep, one product per lane Drive-in and drive-through racking Pallets stored several deep in lanes the truck drives into. LIFO or FIFO. Explore → Shuttleunder the palletTruck loads at the faceLane runs the depth of the rack Pallet shuttle racking A radio-controlled shuttle moves pallets inside the lanes. Dense and fast. Explore → Gravity moves each pallet forwardLoadPickRoller track at about 4%, with brake rollersSeparator Pallet flow and push back racking Sloped lanes move pallets to the pick face by themselves. Explore → Pipe and barwith roll-off stopsBoard andsheetFront view: no front posts, any length of load Cantilever racking Arms with no front posts, for pipe, bar, timber and sheet of any length. Explore → Open aisleTop view: runs on motorised bases close up; only one aisle opensFloor rails Mobile racking Racking on motorised bases with one aisle open at a time. The densest option. Explore → WalkwayStairsMulti-tier shelving: adjustable shelves at every level Industrial shelving Adjustable shelving for boxes and small parts, up to multi-tier systems. Explore → Columns every 4 to 8 mDeck: 250 to 2,000 kg/m²Pallet gateStairsSide view: free-standing steel, a whole new level Mezzanine floors A free-standing steel floor that adds a whole new level to your building. Explore →

Racking finder

Not sure which you need?

No single racking system suits every warehouse. What you store, how many products, how fast they move and how much space you have all change the answer. Answer a few questions and we will point you to the systems that fit.

Answer a few quick questions about what you store and how you work, and we will point you to the racking systems that fit. It takes under a minute.

Compare

Pallet storage systems side by side

A general guide. The right layout depends on your building, stock and trucks, and a mix of systems is common.

SystemStorage densityAccess to every palletStock rotationBest for
Pallet rackingAnyMany different products
Drive-in and drive-through rackingLIFO / FIFOBulk stock of one product
Pallet shuttle rackingLIFO or FIFOHigh volume, fast turnover
Pallet flow and push back rackingFIFO / LIFOFast-moving full-pallet picks
Mobile rackingAnyCold stores, tight sites

Storing something other than pallets? Cantilever racking for long goods, industrial shelving for small parts, and mezzanine floors for more space.

Cost

What affects the cost of racking

Every racking system is priced from a site survey, because the same number of pallet spaces can be built in very different ways. These are the things that move the cost:

  • The type of racking. Adjustable pallet racking is the most common and usually the simplest. Drive-in, pallet shuttle, mobile and cantilever racking store more, or store different loads, in the same space, and are built from more components.
  • The number of pallet positions. The bays, the beam levels in each bay and the depth of the system set the amount of steel.
  • Load and height. Heavier pallets and taller frames need stronger uprights and beams, and very tall racking may need the floor slab checked before installation.
  • Aisle width and the trucks you use. Narrow aisles get more pallets into the building but need trucks to match, such as reach trucks or very narrow aisle machines, and sometimes guidance rails.
  • The floor. Racking is anchored to the slab, so its condition, levelness and strength matter.
  • Safety accessories. End-of-aisle barriers, column guards, mesh decking, pallet stops and load signs are specified to suit how the racking is used.
  • Installation. Access to the building, out-of-hours working and working around live operations all affect how the installation is planned.
  • Existing racking. Reusing, extending or relocating racking you already own can change the cost, once it has been checked as fit to reuse.
  • Inspection afterwards. Racking needs regular inspection once it is in use, which is worth planning from the start.

We survey the site, design the layout around your pallets and trucks, and install it. Book a free site visit and we will price the system that fits your building.

Racking and trucks, sized together

Racking planned around your trucks

The racking decides which trucks you need, and the trucks decide how the racking is laid out. Aisle width, top beam height, lift height and capacity at height all depend on each other. Because we supply both, we check them together, so you never end up with racking your trucks cannot reach.

Warehouse staff checking pallet racking

Keeping racking safe

Racking is work equipment

Damage from trucks is the most common cause of racking failure. EN 15635, the European standard for racking in use, recommends a documented inspection by a technically competent person at least every 12 months, with regular checks by your own staff in between and after any impact.

  • Upright guards and end-of-aisle barriers
  • Clear safe working load notices at every bay
  • Trained operators on the right trucks

We inspect racking to EN 15635 and install it to SEMA guidance, including racking we did not supply.

Racking inspections →   Racking installation →   Warehouse racking for forklifts →   Health, safety and compliance →

Tell us what you store, and we will tell you what fits

Every building is different, so we start with a free site survey: pallet or product sizes and weights, how many locations, how fast stock moves, the clear height and the trucks you run. We come back with a design and a price, install it, and inspect it once it is in use.

Warehouse racking: common questions

Drive-in racking is loaded and unloaded from one face, so the last pallet in is the first out (LIFO). Drive-through racking is open at both ends: pallets go in one side and come out the other, so the first pallet in is the first out (FIFO).

Mobile racking, which runs on motorised bases so only one aisle is open at a time; the saving can be up to 80% against conventional racking. Narrow aisle pallet racking worked by VNA trucks, and high-density systems such as pallet shuttle or drive-in, are the other main options.

Cantilever racking. Its arms project from a single line of uprights with no front posts, so loads of any length can be stored and seen easily. It can be clad and roofed for outdoor use, or mounted on mobile bases for compact storage.

Platforms can be built to floor ratings from 250 kg/m² up to 2,000 kg/m², so the same system can carry foot traffic and shelving or heavy pallet loads. The rating is chosen for what the floor will hold.

EN 15635, the European standard for racking in use, recommends a documented inspection by a technically competent person at least every 12 months, with regular checks by your own staff in between and after any impact.

Yes. We supply both, and we check them together: aisle widths, beam heights, lift heights and capacity at height all have to match the trucks that will work the racking.

Adjustable pallet racking (wide or narrow aisle), drive-in and drive-through racking, pallet shuttle, pallet flow and push back racking, mobile racking, cantilever racking for long goods, shelving for small parts, and mezzanine floors. Pallet racking gives access to every pallet; the others trade some access for more storage, faster picking or suitability for awkward loads.

It depends on the space: the number of locations, the height, the load on each level, the system and the building. High-density systems cost more per position than standard pallet racking but store more in the same floor. We price from a free site survey, with the trucks included where they are needed.

Yes. We design, supply and install racking to SEMA guidance, and inspect racking in use to EN 15635, including racking we did not supply.

It depends on what you store, how many different products you hold, how fast stock moves, the space and height you have, and the trucks you run. Tell us those and we will work out which system, or which mix of systems, fits. Our racking finder points you to the systems that fit in a few quick questions.

Pallet racking is the most common kind of warehouse racking. Adjustable pallet racking is the standard way to store palletised goods: every pallet can be reached directly, and pallets of different sizes and weights can share the same run. Warehouse racking also covers drive-in and drive-through, pallet shuttle, pallet flow, cantilever and mobile racking.

Yes. Alongside pallet, drive-in, shuttle, pallet flow, cantilever and mobile racking, we supply shelving and mezzanine floors, and we can match all of it to the trucks that will work it.

Additional Services

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