Racking takes knocks every day it is in use, and most damage is small, quiet and cumulative: a dented upright here, a displaced beam lock there. A racking inspection finds it before it becomes a collapse. We inspect warehouse racking to EN 15635, the standard for racking in use, and give you a written report of what we found, how serious it is and what needs doing.
We inspect racking whoever supplied it, and because we also supply and install racking and the forklifts that hit it, we can quote for the repairs and look at why the damage keeps happening.
What a racking inspection covers
- Uprights and bracing: dents, bends and twists, measured against the tolerances in the standard, and damaged or missing bracing.
- Beams and connectors: deflection, damage, and every beam locking pin in place.
- Base plates and floor fixings: anchors present and tight, base plates undamaged, the racking plumb.
- Load notices: present, legible and matching how the racking is actually configured and loaded.
- Loading: pallets within the rated load, in good condition and placed correctly on the beams.
- Protection: upright guards, end-of-aisle barriers, mesh and back stops where they are needed.
- Alterations: beam levels moved or bays changed without the load rating being checked.
Red, amber and green
Every item of damage is graded so you know what to do and how quickly.
| Grade | What it means | What to do |
|---|---|---|
| Red | Serious damage; the bay is not safe | Offload and isolate immediately, and keep it out of use until repaired |
| Amber | Damage that needs repair but does not need immediate offloading | Repair within four weeks; if it is not repaired in that time it becomes red |
| Green | Within the limits of the standard | Record it and check it again at the next inspection |
Tell us roughly how many runs or pallet locations you have and where the site is, and we will book an inspection.
How often racking should be inspected
EN 15635 calls for an inspection by a technically competent person at least every 12 months. Busy sites, sites with a history of damage, and cold stores often need it more often. Between inspections, a named person on site, the person responsible for racking safety, should check the racking regularly, often weekly, and after any impact, and keep a record.
Racking is work equipment under the Provision and Use of Work Equipment Regulations 1998 (PUWER), so the duty to keep it safe sits with the employer. A written inspection record is the evidence that the duty is being met, and it is the first thing an insurer or an HSE inspector asks for after an incident.
What you get
- A written report covering every run inspected.
- A damage schedule, graded red, amber and green, with each item located so it can be found and fixed.
- Notes on load notices, loading and protection.
- A quote for any repairs, with replacement components specified to match your racking.
Cutting the damage, not just recording it
Most racking damage comes from trucks: the wrong truck for the aisle, tight turns, poor visibility or rushed operators. Because we supply and service forklifts too, we can look at the cause as well as the damage: upright guards and barriers where the hits keep happening, operator refresher training, cameras and pedestrian detection, and telematics that attributes impacts to the shift they happened on.
Talk to us
Call 01708 861 414 or contact the team. Tell us roughly how many runs or pallet locations you have and where the site is, and we will book an inspection. See also racking installation and warehouse racking systems.
Tell us roughly how many runs or pallet locations you have and where the site is, and we will book an inspection.
Racking Inspections: common questions
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Our own engineers, out of our own depots - wherever you are, service comes from us.
Talk to us about Racking Inspections
Monday to Friday, 8:00am to 5:00pm.
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